ABOUT US
Founded in 1993, Ultra Gear has grown into a trusted name in industrial gearbox manufacturing, repair, and refurbishment. For over three decades, we have delivered innovative solutions for industrial gearboxes across industries, with a strong focus on the mining, heavy engineering, and manufacturing sectors.
Our reputation is built on exceptional workmanship, advanced engineering capabilities, and a commitment to customer satisfaction.

With facilities in Springs and Richards Bay, our comprehensively equipped workshops feature 35-ton lifting capacity for quick assembly of large gearboxes. We use cutting-edge technologies, including 5-axis milling, CNC lathes, and 3D inspection systems, to ensure accuracy and quality. Our ISO-based QA systems, micro-hardness testing, and MPI/UTI crack detection guarantee product integrity and long-lasting performance.

We specialize in:
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Industrial gearbox parts and component manufacturing
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Industrial gearbox repair and maintenance
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Industrial gearbox modification and precision upgrades
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Crusher refurbishment and heavy-duty gearbox overhauls
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High precision gearbox manufacturing for demanding applications
We manufacture a complete range of precision gears, including external spur gears, internal spur gears, helical gears, double helical gears, worm gears, worm shafts, hourglass worm shafts, bevel gears, and spiral bevel gears.
At Ultra Gear, every gearbox is designed, engineered, and manufactured in South Africa to meet the toughest operational demands. From mining gearboxes to industrial oscillating gearboxes, we are committed to delivering performance-driven solutions that keep your operations running efficiently.
OUR ACHIEVEMENTS


TZ Boom
95 tons

Largest Pinion
2.8 Tons

Heaviest Gear
7 Tons

Largest Gearbox
85 Tons

Hourglass Worm Gearbox

Intricate Oscilating Gearbox

Mill Gearbox
Loesche, Pekrun, Premium

Girth Gear
22 tons

Buss Gearbox
OUR CAPABILITIES



COMPREHENSIVELY EQUIPPED WORKSHOP
We have 35 ton lifting capacity for quick and easy assembly of big gearboxes.
- Advanced 5 Axis Milling
- CNC Lathes
- CNC Milling Machines
- Conventional Horizontal and Vertical Lathes
- Conventional Milling Machines
- Horizontal Boring Mill
External Spur Gears

Internal Spur Gears

Helical Gears

Double Helical Gears

Worm Gears & Worm Shafts

Hourglass Worm Shafts

Bevel Gears

Spiral Bevel Gears

EXTENSIVE EQUIPMENT EXPERIENCE
We have extensive equipment experience in repair, reverse engineering, modifications
in a large amount of gearboxes and general engineering.
Atlas Copco
Bauer
BEW
Bonfiglioli
Buss
David Brown
ECL
Eickhoff
Hansen
Hargreaves
Komatsu
Lohmann & Stolterfelt
P&H
Renold Crofts
ROSSI
SEW
SIEMENS Flender
TZ

