ABOUT US

 


Founded in 1993, Ultra Gear has grown into a trusted name in industrial gearbox manufacturing, repair, and refurbishment. For over three decades, we have delivered innovative solutions for industrial gearboxes across industries, with a strong focus on the mining, heavy engineering, and manufacturing sectors.

Our reputation is built on exceptional workmanship, advanced engineering capabilities, and a commitment to customer satisfaction.

With facilities in Springs and Richards Bay, our comprehensively equipped workshops feature 35-ton lifting capacity for quick assembly of large gearboxes. We use cutting-edge technologies, including 5-axis milling, CNC lathes, and 3D inspection systems, to ensure accuracy and quality. Our ISO-based QA systems, micro-hardness testing, and MPI/UTI crack detection guarantee product integrity and long-lasting performance.


We specialize in:

  • Industrial gearbox parts and component manufacturing

  • Industrial gearbox repair and maintenance

  • Industrial gearbox modification and precision upgrades

  • Crusher refurbishment and heavy-duty gearbox overhauls

  • High precision gearbox manufacturing for demanding applications

We manufacture a complete range of precision gears, including external spur gears, internal spur gears, helical gears, double helical gears, worm gears, worm shafts, hourglass worm shafts, bevel gears, and spiral bevel gears.

At Ultra Gear, every gearbox is designed, engineered, and manufactured in South Africa to meet the toughest operational demands. From mining gearboxes to industrial oscillating gearboxes, we are committed to delivering performance-driven solutions that keep your operations running efficiently.

OUR ACHIEVEMENTS

TZ Boom

95 tons


Buss Gearbox


OUR CAPABILITIES

COMPREHENSIVELY EQUIPPED WORKSHOP

We have 35 ton lifting capacity for quick and easy assembly of big gearboxes.

  • Advanced 5 Axis Milling
  • CNC Lathes
  • CNC Milling Machines
  • Conventional Horizontal and Vertical Lathes
  • Conventional Milling Machines
  • Horizontal Boring Mill


External Spur Gears

Spur-gears

Internal Spur Gears

016

Helical Gears

003

Double Helical Gears

Largest-Pinion

Worm Gears & Worm Shafts

Worm-Gear

Hourglass Worm Shafts

008

Bevel Gears

Bevel-Gears

Spiral Bevel Gears

001

EXTENSIVE EQUIPMENT EXPERIENCE


We have extensive equipment experience in repair, reverse engineering, modifications
in a large amount of gearboxes and general engineering.

  • Atlas Copco

  • Bauer

  • BEW

  • Bonfiglioli

  • Buss

  • David Brown

  • ECL

  • Eickhoff

  • Hansen

  • Hargreaves

  • Komatsu

  • Lohmann & Stolterfelt

  • P&H

  • Renold Crofts

  • ROSSI

  • SEW

  • SIEMENS Flender

  • TZ